WPTEC DTS Production Error-Proofing System Helps Optical Lens Enterprises Improve Quality and Efficiency!

Optical lens production has extremely high requirements for process precision and quality management. In particular, the batching process of trace additives is prone to quality problems due to manual operation errors. The industry generally faces the following challenges:

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• High risk of manual operations: The weighing precision of trace materials needs to be accurate to the milligram level, and employees are prone to problems such as taking the wrong materials or weighing incorrect amounts.

• Difficult data traceability: Manual recording is inefficient and easily tampered with. Tracing abnormal products requires a lot of manpower to screen videos or paper records.

• High labor costs: Reliance on skilled workers for operations leads to long training cycles for new employees and persistently high labor costs.

• Low supervision efficiency: The data from camera monitoring is complex, making it difficult to quickly locate problematic links.

By deploying the DTS production error-proofing and traceability management system, digital control over the entire production process is achieved:

• The system guides employees through operations step by step, automatically verifying material types and weighing values, and issuing real-time alarms for deviations to eliminate human errors.

• A three-level permission mechanism ensures formula confidentiality, allowing only authorized personnel to view or modify key parameters.

• Batching data, operation records, and process parameters are uploaded to the cloud in real time, enabling one-click traceability to specific batches, workstations, and operators.

• The system interface is simple and intuitive, allowing new employees to get started quickly, reducing reliance on skilled workers, and shortening the training cycle by 50%.

• The terminal is made of 304 stainless steel with an IP65 protection rating, featuring corrosion resistance and compatibility with high-cleanliness workshop environments.

• A reserved ERP interface supports seamless integration with enterprise management systems.

Enterprise Background

Founded in 2017, the company specializes in the R&D and production of optical lenses, providing optometric experience solutions.

Core products: resin lenses, optical instruments and equipment.

Application Effects

Quality Improvement

• The batching error rate has been reduced by over 98%, and the qualified rate of finished products has increased to 99.5%.

• Real-time quality monitoring eliminates process deviations, reducing rework costs by approximately 1.2 million yuan annually.

Efficiency Optimization

• Production data is automatically aggregated, improving information transmission efficiency by 60% and eliminating manual statistical errors.

• Managers can monitor the production progress of multiple workshops in real time through the background system, increasing decision-making response speed by 40%.

Management Upgrade

• Full-process transparency has helped the enterprise obtain ISO certification, with customer complaint rates dropping by 70%.

• Standardized system operations reduce reliance on skilled workers, saving 25% of labor costs.

  case="" 2:="" production="" base="" of="" a="" south="" korean="" optical="" lens="" img="" src="https://www.wptec-apac.com/Uploads/image/20250717/20250717153812_44700.jpg" alt="" h3="">Enterprise Background

  The production base covers an area of 13.6 mu, with an annual output capacity of 15,000 pairs of resin lenses, covering all processes such as hardening and coating.

  Precision Error Prevention and Traceability

• The WPTEC DTS system provides optical lens enterprises with a full-chain solution from production to management through error-proofing mechanisms, data traceability, and standardized processes. The successful practices of the two enterprises in Jiangsu have verified the system's significant value in improving quality, reducing costs, and increasing efficiency, setting a benchmark for intelligent manufacturing transformation in the industry and helping China's optical manufacturing move towards the global high-end market.

• Information Security and Scalability

• Cost Control

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• The WPTEC DTS system provides optical lens enterprises with a full-chain solution from production to management through error-proofing mechanisms, data traceability, and standardized processes. The successful practices of the two enterprises in Jiangsu have verified the system's significant value in improving quality, reducing costs, and increasing efficiency, setting a benchmark for intelligent manufacturing transformation in the industry and helping China's optical manufacturing move towards the global high-end market.

• Information Security and Scalability

• The WPTEC DTS system provides optical lens enterprises with a full-chain solution from production to management through error-proofing mechanisms, data traceability, and standardized processes. The successful practices of the two enterprises in Jiangsu have verified the system's significant value in improving quality, reducing costs, and increasing efficiency, setting a benchmark for intelligent manufacturing transformation in the industry and helping China's optical manufacturing move towards the global high-end market.