Application case of MFS Batching and Feeding Error-Proofing System in the Fragrance and Flavor Industry

Management Requirements

• A formula usually contains 20 to 30 kinds of raw materials. During batching, workers often forget to take materials, take materials repeatedly, or weigh the wrong weight.

• A formula needs to be weighed and prepared in multiple places, and during feeding, each person often feeds separately, which easily leads to wrong feeding or missed feeding.

• Data is recorded manually by workers, so its authenticity and accuracy cannot be guaranteed, and traceability is difficult.

• Mixing and batching rely on skilled workers, resulting in high labor costs.

• It is necessary to calculate the actual amount of each material that needs to be weighed and prepared according to the actual order, and then distribute it to each batching point according to the amount. The process is cumbersome, involves a lot of calculations, takes a long time, and is prone to errors.

Hardware

Software

• Foolproof operation design, reducing labor costs: Minimizes errors to the greatest extent, with alarm prompts triggered immediately when errors occur.

• Automatic calculation and distribution: Automatically calculates the actual weighing and batching quantity of materials based on the total task volume, and automatically matches and distributes them to target weighing points according to the set weighing range.

• Material batch information management, accurate full-process data traceability: The entire batching process is fully transparent, with the system monitoring standardized operations in real time.

• Full-process informatization, improving efficiency and avoiding errors: Eliminates errors in recording, statistics, and transmission, significantly enhancing work efficiency.

• Reserved standard ERP interface, easier expansion: Facilitates seamless integration with enterprise management systems for more flexible business expansion.

Anhui XX Food Technology Co., Ltd.

After using the MFS batching and feeding error-proofing system:

customer Benefits

• A Foreign-Funded Fragrance & Flavor Co., Ltd.

After nearly 100 years of efforts, the company's products have spread all over the world. As a global supplier to super brands such as Coca-Cola, Johnson & Johnson, Procter & Gamble, and Marlboro, it has factories and sales outlets in the United States, Canada, Mexico, Germany, Hong Kong (China), etc., with annual global sales of nearly 1 billion US dollars.




*Sample pictures for reference

• Raw Material Management: The system is equipped with QR code identification for raw materials, enabling convenient operation, monitoring of raw material quality, and significant improvement in product quality.

• Formula Management: With a three-level management model, special personnel maintain permissions to ensure security. Authorized personnel can operate efficiently, making the products have excellent quality and strong competitiveness.

• Weighing Control: The system plans the weighing process and generates identification cards. Operations are carried out according to prompts, reducing errors, consolidating the product image, and enhancing competitive advantages.

• Feeding Control: The intelligent mechanism performs double verification, alarms when discrepancies are found, and ensures convenient operation. It guarantees accurate feeding, smooth production processes, and reshapes the corporate image.

• Production Process Monitoring and Data Traceability: With the system, the root cause of problems can be accurately traced, parameters and processes can be optimized in a timely manner, hidden dangers can be solved, and industry standards can be led.